Applied Engineering & Functional Prototyping
Creating replacement parts and solving real-world problems through engineering design and 3D printing.
Duration
Ongoing
Team
Solo Projects
Status
Active

Overview
Drawing on my knowledge of material properties and solid mechanics, I've learned how to identify weak points in designs and select appropriate materials for repairs or replacements.
Objectives
Identify mechanical failure points in existing designs
Create improved replacement parts using 3D printing
Apply engineering principles to solve real-world problems
Optimize designs for strength, durability, and functionality
Process & Methodology
Identify weak points in existing designs and analyze the root causes of mechanical failures.
Create improved designs using OnShape, incorporating engineering principles and material considerations.
Select appropriate materials based on application requirements, considering factors like UV resistance and mechanical properties.
Test prototypes in real-world conditions and iterate designs based on performance feedback.
Results & Achievements
Successfully repaired friend's broken hood release lever with reinforced design
Redesigned curtain mounting parts with integrated rivet nuts for superior strength
Created durable RC car control arms that outperform original parts
Developed rapid prototyping workflow with 40-minute print times
Applied engineering principles to achieve cost-effective, long-lasting solutions
Project Gallery
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Interested in Learning More?
I'd be happy to discuss this project in detail and share insights about my approach and methodology.